Synthesize technology of ester cutting fluid

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  • source:WILDA CNC Machining
Synthetic ester is lubricant the technology makes cutting liquid product is in metallic treatment process, can satisfy contemporary car and the slashing requirement of mechanical production industry. It is better to use the product that synthetic ester technology makes to obtain clean gender, lubricity, cooling sex and rust-preventing characteristic. Regard a metal as the important and auxiliary material of treatment, traditional cutting liquid product must be had lubricant, refrigeration and clean wait for basic function. And contemporary car is made and in mechanical production process, raised taller requirement to cutting fluid: Process of treatment of contented high speed is mixed to tall cutting speed take makings comparing, much capable person greatly the cost of simple treatment, low production, requirement that reachs the side such as working environment in waste liquid processing. Synthetic ester is lubricant technical generation makes the cutting liquid product that uses this kind of technology, in the metal the can very good contented and contemporary car in machining a process, machinery creates the slashing demand that the industry machines to the metal. Introduce the product that synthetic ester technology makes, conduce to contented in unit of high speed production nicety machining the requirement of index, it is better to obtain clean gender, lubricity, cooling sex and rust-preventing characteristic, and the cutting fluid wastage that reduces a client, reduce cutting tool cost. Item characteristics synthesizes synthetic ester and cutting fluid ester is by fatty acid and alcohol kind the compound that reaction makes. Have the lubricant character with natural wonderful ester on one hand, offerred again on one hand answer match personnel to control ester well and truly kind the likelihood of property. Pass pair of ester kind the control of property, will reduce ester kind underlying weakness, strengthen its good character. In synthesizing ester to machine a process in the metal, not only provided the amortize effect that lubricant place has the liquid, and the strong chemical adhesion strength that provided attrib border and lubricant place to have, can resemble EP pole to press an agent to be offerred euqally again good extremely control lubricant function. Compound advantage of product of ester cutting liquid: The cutting liquid product that uses synthetic ester technology has excellent lubricant performance, lubricate border expand in using sulfur and chloric EP lubricant field before, need not use sulfur can be in with chloric additive waiting for EP extremely pressure use below condition; Product of liquid of synthetic ester cutting belongs to low bubble product (the effect that bubble can reduce cutting fluid too much) , same property can hold in soft water and hard water; Biology stabilizes characteristic conduce control to be caused microbially, solve natural ester kind easy smelly, extremely the environmental protection issue that presses additive; Have good Yi Qing to wash a gender, conduce to clean the redundant incomplete fluid on cutting tool and machine tool thoroughly; Cutting fluid does not pass the memory time of dump and new load in the system, longer service life is reached reduce cutting fluid wastage, artificial charge and equipment to stop opportunity cost. Youkui of product of liquid of cutting of ester of synthesis of limits of application of synthetic ester product overcomes chemical company to be developed solely, and own patent. This company offers a variety of synthetic ester products for client of cause of global numerous multitask, the cutting that applies extensively at weighing bear metal commonly machines a process. Aluminium alloy material is in at present character equipment of car engine, transmission, aviation and industry of other machinery equipment are used extensively, because this machines the demand of special cutting fluid to grow increasingly to aluminium alloy, when product of liquid of synthetic ester cutting offerred aluminous material to machine, tall cutting speed is mixed the good lubricity that presents demand of makings comparing place greatly and cooling sex, can prolong the service life of cutting tool. Nodular cast iron of material of treatment of HSS M4 of cutting tool of 275ppm CaCO3 of 10% compensatory water produces the concentration of fluid of cutting of Federal Broach of type of applied case machine in auto industry spare parts transmission box because manufacturer of gearing of a large car that cross a state often encounters a few technology problems that concern with cutting cutting tool and cutting fluid, and cannot satisfy daily manufacturing requirement, for example: Change often cutting tool; Because bore is operated and cutting tool wears away badly, restricted new and abrade operation, need reuse bit; Should clean cutting fluid system every months partly and add new cutting liquid product; Because bacterial action needs,use more additive. Relevant treatment and equipment material see subordinate list. After use Kui overcomes the QUAKERAL 370 of chemical company, the productivity of bore cutting tool from 1, 700 spare partses increase to 4, 800, this means the cost that can save 1.88 million RMB every year; Because need not be local system again feed in raw material and saved cutting fluid to use an amount, can save the cutting fluid cost of about 80% every year; The service life of broach increases; QUAKERAL 370 of fluid of synthetic ester cutting belongs to biology stability, need not use additive and antiseptic. This kind of product that use synthetic ester technology and can protect an environment was replaced harmful extremely control additive product, reduced treatment to handle cost. CNC Milling CNC Machining